About Course
5-day course focusing on HVM operations, cleanroom control, quality control, problem-solving, and effective communication. Designed for tool machinists, manufacturing associates, supervisors, and operators. No prerequisites required.
- Course outline covers modules on lean manufacturing, statistical process control (SPC), technical report writing, Kaizen overview and strategy, Kaizen tools, and Poka-Yoke (mistake-proofing).
- Practical workshops and interactive sessions enhance learning.
- Enroll in this course to gain essential knowledge and skills for high volume manufacturing digitization, improving productivity, quality control, and effective communication in the HVM environment.
Course Objectives:
- Understanding the basic foundation of a High Volume Manufacturing (HVM) digitization of the operation
- Learning and understanding of the HVM foundation of system and control related to Kaizen
- Learning and understanding how to Mistake Proof (Poke Yoke) for process and quality control of during the HVM operations
- Technical Reporting with technology automation and continuous improvement
- First level awareness about the HVM operation and expectation.
- Ability to comply to HVM standard operating procedures (SOP) related to cleanroom or shop-floor control and work environment
- Ability to support the next level expectation such as Engineers, NPI team, Supervisor, and management team in producing high quality products
Who Should Attend?
Technicians, Manufacturing Associate, Supervisor, Engineers, Manufacturing employees
Pre-requisite
None.
Course Curriculum
Day 1
Lean supply chain management is about promoting efficiency by removing unwanted or wasted components from a process. This process is most often applied to manufacturing, where supplies can be ordered as they’re needed rather than holding a lot of inventory as back stock.
Day 2
SPC or statistical process control is a statistically-based family of tools used to monitor, control, and improve processes. Statistical Process Control (SPC) training can be time consuming and frustrating because of the complex nature of the statistics underlying SPC control charts. Basic SPC is a comprehensive online SPC training course for engineers, operators, and technicians that makes understanding and applying statistical process control (SPC) concepts easy.
Day 3:
This course teaches the optimal planning and writing process to convey technical and complex information effectively. And, participant will learn how to write reports more efficiently, saving time and reducing frustration. The course also includes to review final report and ensure future reports are strong.
Day 4:
KAIZEN is a Japanese word meaning gradual, orderly, change for better, continuous improvement. The KAIZEN business strategy involves everyone in an organization working together to make improvements without large capital investments. By improving standardized programmes and processes, kaizen aims to eliminate waste called Lean Manufacturing.
Day 5:
Poka-Yoke training is an important component of quality management initiatives for an enterprise to ensure they adhere to Zero Quality Control (ZQC) approach.
This approach is usually used with processes that have catastrophic consequences in service failures. Participants taking up this Poka-Yoke training will learn about Poka-Yoke, Zero Defect Quality, Cause of Defects, Types of Human Errors, Waste, 3 rules of Poka-Yoke, and more.
